Magna Owners Of Texas

Public Forums => The Garage => Topic started by: chel_in_il on November 02, 2006, 09:13:35 AM

Title: VTX headlight on - need to cut windshield headlight opening
Post by: chel_in_il on November 02, 2006, 09:13:35 AM
I bought the VTX headlight from Service Honda a couple of weeks ago - just got it on the other day. I have the National Cycle windshield from JC Whitney - has a little slider window that is lighter-weight plastic than the windshield itself. You adjust up and down for windshield height, but the VTX headlight is wider than the original, and the "window" leaves a big gap at the top. I need to trim this window.. I have a dremel tool and alot of attachments for it... any suggestions so I don't screw this up?

Oh, and my Magna looks AWESOME with it!! Even with 40 degree weather, I'm tempted to take it out (but certainly not without the windshield!!)

Michelle in Illinois
Title: VTX headlight on - need to cut windshield headlight opening
Post by: roboto65 on November 02, 2006, 09:23:42 AM
Well the dremel tool would do it maybe a cutoff wheel but make sure to cover the spot that you are cutting with masking tape to keep it form chipping and scratching if you slip!!!!   I would take a piece of cardboard and make a template and lay that where you want to cut and mark....
Title: VTX headlight on - need to cut windshield headlight opening
Post by: Greg Cothern on November 02, 2006, 01:25:03 PM
You can also sand it after you get a rough cut, works quite well.
Title: VTX headlight on - need to cut windshield headlight opening
Post by: crash on November 03, 2006, 11:52:43 PM
depending on the thickness you can use a fine toothed jigsaw blade but be sure to protect the glass from the guide
Title: VTX headlight on - need to cut windshield headlight opening
Post by: chel_in_il on November 05, 2006, 08:17:55 PM
Well, I made a "pattern" from a piece of cardboard, taped up my existing windshield, and cut the opening using my Dremel. Worked pretty good, and it looks great! Went for a ride today with three Harley friends, and they all loved my new headlight. :)
Title: VTX headlight on - need to cut windshield headlight opening
Post by: 2fs2ns on November 08, 2006, 02:24:56 PM
Cool beans.

What's the ballpark figure for going with a VTX headlight?
Title: VTX headlight on - need to cut windshield headlight opening
Post by: MagnaMan on November 08, 2006, 04:15:04 PM
Try this link here:
http://www.magnaownersoftexas.org/forum/viewtopic.php?t=475

You're looking at a little over $200 if you buy everything new. Or you can shop around for a used one. I picked one up for $125.